Successful Projects: Selective Catalytic Reformer (SCR)

IGS has completed a large number of successful projects in order to protect the SCR from build up, and prevent oxidation and scaling. The following projects delivered significant benefits to the facility.

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Refractory Encapsulation Prevents Downstream Fouling

Downstream fouling caused by fraying refractory fiber over time has become a costly problem. With each turnaround, the cleaning costs amounted to over $500k with additional risks of millions lost due to substantial efficiency loss due to coils dusting.

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SCR Fouling Solved; Production Derates Eliminated

Integrated Global Services (IGS) was contracted to provide a comprehensive system to eliminate the cost and efficiency
impacts of this fibrous material fouling the SCR. This solution was implemented in two stages: a plan for immediate relief and a long term system to eliminate future catalyst fouling altogether.

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Hot Vacuuming Prevents Emergency Shutdown

The Plant was in danger of needing an emergency shutdown to clean their catalysts.

Hot-tek LanceScope inspection identified screen fouling. Cleaning of 200 catalysts was then performed online without interruption to production.