Occasionally, tube supports (wall and roof) in the radiant section of process heaters fail allowing the process tubes to potentially get out of alignment (sagging or bowing) or even worse, rupture.
Hot-tek has developed an online repair service to stabilize the process tubes while the heater is still in full operation. Our service can prevent costly shutdown and let the operator run the unit until the planned turnaround dates
The stabilizer can either be supplied by the customer or fabricated by Hot-tek. The typical metallurgy of hetater tube supports is HK40 (or similar). More frequently than not, this material can be difficult to source in a short period of time. If HK40 is available, it will be utilized; otherwise, 310SS is the next best candidate for the stabilizer material.
Image: Replacing the Refractory and Replacing the external steel shell
Utilizing proprietary procedures, Hot-tek will:
It is important to note that the process tube will not return to its original location. Necessary process tube inspection and hanger replacement should be completed at the next available turnaround.
Safety is the most important factor in performing this type of repair. Hot-tek has performed hundreds of online services without any accidents/incidents.
IGS is here to provide information, answer questions and create an effective solution for your needs.