Category: Uncategorized

Guide to Upgrading Metallurgy for Renewable Fuel Conversion

As industries transition towards renewable energy sources, such as converting from oil to sustainable aviation fuel (SAF), upgrading the metallurgy of process vessels becomes essential. This guide provides an overview of the steps involved in upgrading metallurgy for renewable fuel conversion and highlights the benefits of using high velocity thermal spray (HVTS) as an alternative […]

The Science of Thermal Spray Coating Failures: Understanding Permeability and Stress

Understanding Permeability and Corrosion The root cause of the coating failures lies in the permeability of conventional thermal spray coatings. The “low velocity” thermal spray systems previously employed were unable to produce flat and tightly-packed particle sizes or nano-scale grain structures. As a result, surface oxides formed during the application process, creating pathways for corrosive […]

HVTS℠ vs. Conventional Thermal Spray Coating

A gas plant in the Middle East faced internal corrosion in its amine process columns. In 2015, they chose IGS HVTS℠, a high-performance thermal spray solution, to protect two columns. For six additional columns in 2016, a local thermal spray contractor using conventional low velocity thermal spray was selected based on cost. Inspections conducted in […]

How to Prevent Corrosion Caused by Renewable Conversion

Many oil and gas companies are repurposing refineries to produce renewable diesel, sustainable aviation fuel, and other renewable biofuels and products. The replacement of fossil fuels will help to decrease greenhouse gas (GHG) and CO2 emissions.  To incentivize the production of renewable fuels, the US Environmental Protection Agency’s Renewable Fuel Standard (RFS) Program requires that […]

Ceramic coating application in a refinery steam methane reformer

Tüpras, Izmir refinery, increased the radiant heat transfer efficiency of their SMR by applying a high emissivity ceramic coating to the refractory lining of the radiant section. SMR Fired Heater This SMR is a terrace-wall design with two radiant chambers. 144 burners on two floors provide the heat and the feed is composed of the […]

How to Improve Air Cannon Performance in Cement Plants

  Poor Air Cannon performance can cause blockages and build-up issues in cement plants. The improper operation of air cannons leads to $Millions in loss of production and efficiency costs. Air cannons when applied properly will eliminate blockage and buildup issues within coolers, feed shelves, riser ducts, cyclones, and other applications in the preheater towers […]