IGS Efficiency & Reliability Solutions for Olefin Production
IGS specialized solutions are designed to optimize olefin operations, maximize production efficiency, and extend equipment life, all while reducing downtime and environmental impact.
Comprehensive Olefin Cracker Maintenance Solutions
Steam Cracker, Oleflex™, Catofin®, STAR® and Linde/BASF De-Fouling
Maximize your steam cracker and exchanger efficiency with TubeTech™ robotic no-man-entry de-fouling solutions. Our state-of-the-art technology restores optimal performance by helping to reinstate design conditions – including cross-over temperature, process preheat, and steam requirements – while also reducing fuel consumption and emissions. These improvements lead to better product yields, increased profit margins, and less downtime during turnaround events.
Benefits for Olefin Production Efficiency:
- Reinstate design conditions (cross-over temperature, process preheat, steam requirements)
- Reduce fuel consumption and emissions during the olefins process
- Improve product yields and margins in olefin production facilities
- Minimize downtime during TA events
Specialized Equipment Cleaning for the Olefins Production Cycle
Our services include critical equipment maintenance essential to efficient olefin production:
- HCFE (Hot Combined Feed Exchanger) fouling removal for performance and IRIS inspection
- Spiral Tube Heat Exchanger Cleaning
- Coil Wound Heat Exchanger Cleaning
- Online Furnace Maintenance
Online Furnace Maintenance for Continuous Olefin Production
Keep your fired heaters operating safely at peak efficiency with our rapid response Hot-tek™ repair and maintenance services. Our fired heater experts ensure continuous operation and optimal performance.
Production Advantages:
- Eliminate unplanned shutdowns and derate events during normal operation
- Reestablish reliability and throughput in your olefin production from natural gas or other feedstocks
- Safely inspect and repair failed refractory, clean clogged convection sections or SCR catalyst, and fix hot spots on the fired heater shell.
Corrosion Mitigation in Olefin Pressure Vessels
Protect your mission-critical assets with our comprehensive corrosion mitigation solutions. Our proprietary approach extends quench tower life and reduces maintenance costs.
Implementation Benefits:
- Applied on-site for minimal disruption to olefin production efficiency
- Permanent solution for reduced maintenance spending in olefins process equipment
- Bespoke metallurgy and safe turnkey application for quench towers, fractionators, TLE, compressor drums, and heat exchangers
The IGS Advantage for Olefin Production Optimization
Our tailored solutions for the olefins industry deliver measurable benefits:
- Increased Productivity: Our solutions boost production efficiency, maximizing your olefin plant’s output and profitability
- Reduced Downtime: Minimize scheduled and unscheduled interruptions with our rapid deployment and efficient maintenance solutions
- Environmental Compliance: Our efficiency improvements help reduce emissions throughout the olefin production process
- Cost Optimization: Extend equipment life, reduce maintenance costs, and optimize resource utilization for significant savings
Ready to optimize your olefin production? Contact us today to learn how our solutions can address your specific challenges and help you achieve operational excellence.
Why Partner with IGS?
At IGS, we deliver measurable value through our own proprietary technologies with long lasting partnerships built on efficient execution and excellence.
- Proven Track Record: 40+ years of on-site turnkey experience across 300+ annual projects in 105 worldwide locations
- Technical Expertise: All IGS project managers have a minimum of 10,000 hours of field experience and deep process knowledge
- Measurable Results: Technical evaluations confirm average ROI of 3-12 months on client investments
- Speed of Application: Reduce critical path and save valuable TAR time
- Safety: ISO certified with zero recordable incidents for the past four years
- Vertical Integration: IGS has end-to-end accountability as both inventor and implementer, allowing us to maintain complete quality control; from design and installation to inspection and validation
Free consultation with an IGS Subject Matter Expert
IGS is here to provide information, answer questions and create an effective solution for your needs.