IGS Efficiency & Reliability Solutions for Olefin Production

IGS specialized solutions are designed to optimize olefin operations, maximize production efficiency, and extend equipment life, all while reducing downtime and environmental impact.

Comprehensive Olefin Cracker Maintenance Solutions

Steam Cracker, Oleflex™, Catofin®, STAR® and Linde/BASF De-Fouling

Maximize your steam cracker and exchanger efficiency with TubeTech™ robotic no-man-entry de-fouling solutions. Our state-of-the-art technology restores optimal performance by helping to reinstate design conditions – including cross-over temperature, process preheat, and steam requirements – while also reducing fuel consumption and emissions. These improvements lead to better product yields, increased profit margins, and less downtime during turnaround events.

Benefits for Olefin Production Efficiency:

  • Reinstate design conditions (cross-over temperature, process preheat, steam requirements)
  • Reduce fuel consumption and emissions during the olefins process
  • Improve product yields and margins in olefin production facilities
  • Minimize downtime during TA events
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Specialized Equipment Cleaning for the Olefins Production Cycle

Our services include critical equipment maintenance essential to efficient olefin production:

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Online Furnace Maintenance for Continuous Olefin Production

Keep your fired heaters operating safely at peak efficiency with our rapid response Hot-tek™ repair and maintenance services. Our fired heater experts ensure continuous operation and optimal performance.

Production Advantages:

Corrosion Mitigation in Olefin Pressure Vessels

Protect your mission-critical assets with our comprehensive corrosion mitigation solutions. Our proprietary approach extends quench tower life and reduces maintenance costs.

Implementation Benefits:

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The IGS Advantage for Olefin Production Optimization

Our tailored solutions for the olefins industry deliver measurable benefits:

  • Increased Productivity: Our solutions boost production efficiency, maximizing your olefin plant’s output and profitability
  • Reduced Downtime: Minimize scheduled and unscheduled interruptions with our rapid deployment and efficient maintenance solutions
  • Environmental Compliance: Our efficiency improvements help reduce emissions throughout the olefin production process
  • Cost Optimization: Extend equipment life, reduce maintenance costs, and optimize resource utilization for significant savings

Ready to optimize your olefin production? Contact us today to learn how our solutions can address your specific challenges and help you achieve operational excellence.

Why Partner with IGS?

At IGS, we deliver measurable value through our own proprietary technologies with long lasting partnerships built on efficient execution and excellence.

  • Proven Track Record: 40+ years of on-site turnkey experience across 300+ annual projects in 105 worldwide locations
  • Technical Expertise: All IGS project managers have a minimum of 10,000 hours of field experience and deep process knowledge
  • Measurable Results: Technical evaluations confirm average ROI of 3-12 months on client investments
  • Speed of Application: Reduce critical path and save valuable TAR time
  • Safety: ISO certified with zero recordable incidents for the past four years
  • Vertical Integration: IGS has end-to-end accountability as both inventor and implementer, allowing us to maintain complete quality control; from design and installation to inspection and validation

Free consultation with an IGS Subject Matter Expert

IGS is here to provide information, answer questions and create an effective solution for your needs.

Contact us

Case Study

Pressure Vessel Corrosion Mitigation in Olefin Production

IGS helped a client solve its corrosion problem in one short turnaround, eliminating the need for future welding and extending operational flexibility.

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Case Study

TubeTech™ Reinstates Heat Transfer Efficiency of an Ethylene Furnace

The plant reported a two percentage points increase in overall fuel efficiency from 89.5 to 91.5 on average leading to 2 MW fewer combustion losses. The plant has reported a payback period of less than four months.

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Case Study

Quench Tower Pitting Mitigation with On-Site HVTS Alloy Upgrade

In collaboration with one of the world’s largest and most sophisticated O&G refineries in the world, Integrated Global Services (IGS) provided an engineered solution aimed at enhancing the reliability and longevity of its quench columns.

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Case Study

Ethylene Cracked Gas Compressor Drum Corrosion Mitigation

A Middle East petrochemical plant with an ethylene production capacity of 1 million tpy approached IGS with the challenge of mitigating cracked gas compressor drums corrosion.

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Case Study

Quench Tower Corrosion Mitigation with HVTS

In addressing severe internal corrosion on a Quench Tower, IGS utilized advanced High Velocity Thermal Spray (HVTS) technology, applying the cladding to 318 ft² area.

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Case Study

Ethylene Cracking Furnace Hot Spot Repair Online

This case study describes a major Ethylene Plant on the US Gulf Coast where a steam cracking furnace had developed a hot spot on the shell of the radiant section of the furnace.

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