Integrated Global Services Inc.

Efficiency and safety are paramount in methanol production, but refractory failure causing hot spots on furnaces can lead to hazards, energy wastage, and shutdowns. Implementing live heater maintenance offers a cost-saving solution by addressing these issues and ensuring uninterrupted production. Step 1: Identify Hot Spot Issues Regular inspections of your methanol complex’s furnaces are essential […]

Thermal spray coatings have long been used for corrosion protection in various industries. However, it is crucial to understand their limitations, especially when it comes to mission-critical process equipment. Typical thermal spray coatings, such as low velocity systems, possess certain drawbacks that can lead to coating failure and compromised equipment integrity. One of the limitations […]

As industries transition towards renewable energy sources, such as converting from oil to sustainable aviation fuel (SAF), upgrading the metallurgy of process vessels becomes essential. This guide provides an overview of the steps involved in upgrading metallurgy for renewable fuel conversion and highlights the benefits of using high velocity thermal spray (HVTS) as an alternative […]

Understanding Permeability and Corrosion The root cause of the coating failures lies in the permeability of conventional thermal spray coatings. The “low velocity” thermal spray systems previously employed were unable to produce flat and tightly-packed particle sizes or nano-scale grain structures. As a result, surface oxides formed during the application process, creating pathways for corrosive […]

A gas plant in the Middle East faced internal corrosion in its amine process columns. In 2015, they chose IGS HVTS℠, a high-performance thermal spray solution, to protect two columns. For six additional columns in 2016, a local thermal spray contractor using conventional low velocity thermal spray was selected based on cost. Inspections conducted in […]