IGS Expands Surface Protection Portfolio with Weld Overlay Solutions
We are pleased to announce the expansion of our Automated Field Welding Services with the opening of a new operational hub in Radom, Poland. The facility will support welding procedure development, project qualifications, and specialized mock-ups, serving customers across Europe and other global regions.
The expansion broadens our global operational capabilities and complements our existing HVTS® (High Velocity Thermal Spray) technology. Together, these services offer a range of surface protection solutions to address corrosion and erosion challenges in demanding industrial environments.
Expanding Surface Protection for Global Industries
We began offering welding solutions in 2003. While we transitioned our main focus to HVTS® in 2012, we continued to support welding projects in key regions such as Africa. Now, in response to growing customer demand and the opportunity to offer a full-service model, we are expanding our automated field welding capabilities with three complementary services:
- Weld Build-Up – Restoration of base material to original specifications
- Weld Overlay – Engineered protection against corrosion and erosion
- Specialty Welding – Advanced, code-compliant repair and upgrade services
These services are initially available across the Middle East, Africa, Europe, Latin America, and Asia-Pacific, supported by the new hub in central Europe.
Weld Overlay Applications Across Industries
Weld Overlay is designed for high-risk operating environments and is suitable for a wide range of industries, including:
- Refineries – Protection from naphthenic acid, H₂S, CO₂, HCl, and ammonia corrosion
- Chemical Processing – Acid and erosion resistance
- Waste-to-Energy Boilers – Protection against high temperatures, corrosive gases, ash, chlorides, and sulfates
- Biomass Boilers – Resistance to alkali corrosion
- Pulp & Paper – Protection of black liquor recovery boilers and digesters
Execution and Integration Approach
IGS delivers automated field welding and surface protection services through a structured approach focused on consistency, integration, and quality. Projects are managed by in-house teams, supported by coordinated logistics and the ability to mobilize from regional hubs worldwide.
Welding services may be integrated alongside HVTS® and other surface protection technologies, enabling efficient project execution across multiple scopes. This consolidated delivery model streamlines planning and coordination, helping reduce reliance on multiple contractors.
When used together, Weld Overlay and HVTS® provide a complementary solution that enables both the restoration of degraded surfaces and protection against future corrosion and erosion. This integrated approach is designed to extend equipment life, support safer operations, and contribute to long-term asset reliability.
“The expansion of our Automated Field Welding Services enhances our ability to support asset owners across a broader range of applications and geographies,” said Rich Crawford, CEO of IGS. “This investment reflects our ongoing commitment to deliver the capabilities our customers are asking for. By aligning welding with HVTS® and our other solutions, we’re enabling a more unified and efficient approach to surface protection.”
Global Growth and Talent Expansion
In response to rising global demand, we are recruiting Automated Weld Operators, Team Leaders, and Equipment Technicians to support operational growth. These roles will help maintain agility and readiness across international projects.
Interested candidates can explore current opportunities at IGS Careers.
To learn more about IGS Automated Field Welding Services, click here.