Category: Blog

How to Stop Corrosion on Your Refinery Distillation Column

Abstract Repair and outage costs of a refinery Crude Distillation Unit (CDU) can be significant, involving the complexity of shell replacement or weld overlay and associated PWHT. High Velocity Thermal Spray (HVTS) cladding technology has a well-documented history of shell protection in sour conditions where low, or locally low, pH results in material wastage. These […]

Causes of Boiler Corrosion and Benefits of Boiler Tube Coating

  Types of Boilers in the Power Industry and Top Causes of Boiler Corrosion Why is Boiler Tube Coating Critical? Introduction to HVTS The Benefits of Boiler Tube Coating HVTS Boiler Tube Cladding Process and Application Conclusion Types of Boilers in the Power Industry and Top Causes of Boiler Corrosion There are several reasons why […]

5 Common Causes of Refractory Failure and How to Fix Them

All process heaters operate at high temperatures and are constructed with process tubes inside a refractory-lined enclosure, which is heated by radiant heat from gas-firing or, less commonly, oil-firing. Refractory linings are insulating and minimize heat loss, making them essential to retaining the high-temperature environment. However, when subjected to high temperatures, refractory can deteriorate and […]

Boiler Tube Leaks Prevented with Proactive Maintenance

Boilers operate at high temperatures, often beyond their initial design parameters. As a result, the performance of the boiler is restricted due to issues on their waterwalls and superheater sections, including corrosion, cracking, erosion, and excessive fouling. Boiler Tube Panel Replacement Tubes, panels or even whole boiler sections may need replacing, which can be detrimental […]

Understanding Oil & Gas CO2 and NOx Emissions, and the Science Behind Reducing Them

Oil refineries, petrochemical, and chemical facilities are widely considered some of the largest contributors to nitrogen oxides (NOx), and carbon dioxide (CO2) emissions which adversely affect the environment. Fired heaters emit an estimated 400 to 500 million tons of carbon dioxide (CO2) every year, with at least 73% of average refinery CO2 emissions coming from […]