Careers IGS HVTS Cladding: A Novel Solution for Corrosion in Crude and Biofuel Tanks
The Challenge:
Crude oil and biofuel storage tanks are subjected to harsh environments that can lead to significant corrosion problems. The complex composition of these fuels, coupled with environmental factors, can cause various forms of corrosion, including pitting, crevice corrosion, and stress corrosion cracking.
Common Causes of Corrosion in Crude and Biofuel Tanks:
- Improper surface preparation: Inadequate cleaning and preparation of the tank surface can lead to poor adhesion of coatings and linings, creating opportunities for corrosion to initiate.
- Incompatible coatings: Using coatings incompatible with the tank’s substrate or existing coatings can result in delamination, blistering, and other failures, exposing the underlying metal to corrosive elements.
- Incorrect application process: Incorrect coating application, such as using the wrong thinner, applying the coating too thickly or thinly, or improper curing, can compromise the coating’s integrity and lead to premature failure.
- Environmental factors: Exposure to extreme temperatures, high humidity, UV radiation, and chemicals can accelerate the degradation of coatings and linings, increasing the risk of corrosion.
- Design defects: Sharp edges, weld spatter, and inadequate drainage can create stress points and areas where water can accumulate, promoting localized corrosion and coating failure.
- Permeation: Even seemingly intact coatings can be permeated by contaminants, allowing them to reach the substrate and initiate corrosion.
Introducing IGS HVTS Cladding: A Robust Solution
IGS HVTS (High Velocity Thermal Spray) cladding offers a novel and effective solution for mitigating corrosion in crude and biofuel tanks. This advanced technology utilizes a high-energy process to deposit a protective layer of corrosion-resistant alloy onto the tank’s substrate, creating a metallurgical bond that is significantly stronger and more durable than traditional coatings.
Benefits of IGS HVTS Cladding:
- Superior Corrosion Resistance: HVTS cladding provides exceptional corrosion resistance in harsh environments, protecting the tank from the aggressive effects of crude oil, biofuels, and their associated contaminants.
- Long-Term Durability: The strong bond formed between the cladding and the substrate ensures long-term durability and resistance to delamination, even under extreme conditions.
- Versatility: HVTS cladding can be applied to a wide range of substrates, including carbon steel, stainless steel, and various alloys, making it suitable for new construction and rehabilitating existing tanks.
- Cost-Effectiveness: HVTS cladding’s extended service life and reduced maintenance requirements result in significant long-term cost savings.
Integrated Global Services (IGS): Your Partner in Corrosion Mitigation
Integrated Global Services (IGS) is a leading provider of IGS HVTS cladding solutions for the oil and gas industry. With extensive experience and expertise in corrosion mitigation, IGS offers comprehensive services, including:
- Surface preparation and inspection: IGS utilizes advanced techniques to ensure proper surface preparation and inspection, guaranteeing optimal adhesion and performance of the HVTS cladding.
- HVTS cladding application: IGS employs highly skilled technicians and state-of-the-art equipment to apply HVTS cladding with precision and efficiency.
- Quality assurance and control: IGS maintains rigorous quality control procedures throughout the process, ensuring the highest standards of workmanship and performance.
To learn more about IGS HVTS cladding and how it can protect your crude and biofuel tanks from corrosion, contact an IGS representative today.
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