Careers Stop Metal Dusting Corrosion in Ammonia and Methanol Reformers
Metal dusting corrosion is a critical issue that particularly affects secondary reformer nozzles, heat exchangers, and autothermal reforming (ATR) units within ammonia and methanol reforming processes. This form of high-temperature corrosion leads to the degradation of essential components, causing significant operational challenges and safety concerns.
Targeted Areas of Concern in Reformers
In secondary reformer nozzles, the combination of high temperatures and carbon-rich gases creates an environment where metal dusting thrives. Heat exchangers are similarly vulnerable, as the metal surfaces are exposed to carburizing conditions that can initiate dusting. Autothermal reforming (ATR) units are not exempt from this threat; the intense heat and reactive gases within these systems can accelerate the metal dusting process, compromising the structural integrity of the equipment.
IGS’s Proven Expertise
IGS has vast experience in addressing metal dusting corrosion across the globe. Our on-site alloy upgrade solutions have been successfully implemented in various industrial settings, providing a robust defense against metal dusting. Our expertise extends to a deep understanding of the unique challenges posed by each component within the methanol and ammonia reforming process.
On-Site Alloy Upgrade Solutions
Our approach involves on-site application of high-performance alloy claddings tailored to withstand the specific conditions encountered in secondary reformers, heat exchangers, and ATR units. These advanced claddings not only protect against metal dusting but also enhance the overall performance and longevity of the equipment.
Global Reach, Local Impact
IGS’s global presence enables us to deliver our alloy upgrade services anywhere in the world, ensuring that facilities benefit from our cutting-edge technology and extensive experience. We pride ourselves on our ability to provide localized solutions that address the universal challenge of metal dusting corrosion.
Conclusion
The threat of metal dusting corrosion in ammonia reformers requires a focused and experienced response. With IGS’s on-site alloy upgrade solutions, your critical components such as secondary reformer nozzles, heat exchangers, and ATR units will be safeguarded against this mechanism.
Partner with Integrated Global Services
Whether you’re facing operational challenges, seeking to enhance your asset’s performance, or working to meet sustainability targets, our team of experts is here to help.